3D CERAMIC PRINTING

Additive Manufacturing

In the world of additive manufacturing, 3D ceramic printing has become a game-changer, transforming how we create intricate designs and functional components using materials like alloys and plastics. However, when it comes to advanced ceramic materials, the full potential of this technology has remained largely untapped, primarily due to inherent challenges related to material shrinkage and powder characteristics. 

At Calix, we’ve harnessed the power of Ceramic 3D Printing to overcome these limitations.  Our unique 3D printing process enables us to work with a wide range of advanced ceramic materials. 3D ceramic printing is cost-effective, rapid net shape fabrication of incredibly complex part geometries. These are parts that would either be unattainable using traditional ceramic production techniques or simply too cost-prohibitive to produce. Join us on a journey into the future of ceramic manufacturing.

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3D CERAMIC PRINTING COMPONENTS

RAPID PROTOTYPING

Calix can swiftly produce prototypes without high tooling costs and long lead times. 

ENGINEERED POROUS COMPONENTS

Our technology excels in creating layered honeycomb-type structures, making them perfect for applications like Metal Filtration or Radiant Heating, depending on your chosen material.

COMPLEX GEOMETRIES

3D ceramic printing can handle the challenges of obtuse shapes or highly intricate parts. 

FINE LAYERS, BLIND FEATURES, COMPLEX STRUCTURES

Calix specializes in finely layered structures, even those with blind features or interconnected complexities, perfect for Heat Exchanger and Heat Transfer applications. 

HIGH VOLUME PRODUCTION OF SMALL, COMPLEX PARTS

Calix offers economically viable solutions for producing small complex components in large quantities.

FUNCTIONALLY GRADED STRUCTURES AND MATERIAL CONNECTORS

We can layer multiple materials in a way that’s compatible with Coefficient of Thermal Expansion (CTE), allowing you to connect dissimilar materials like metal to ceramic seamlessly.

3D Printed Advanced Ceramic Materials available from Calix:

3D CERAMIC PRINTING APPLICATIONS

AEROSPACE

Lightweight, high-strength components for aircraft and spacecraft. Engine parts, heat shields, and structural components.

MEDICAL & HEALTHCARE

Precise orthopedic implants, dental prosthetics, and biocompatible devices.

ENERGY & ELECTRONICS

Components in fuel cells and batteries. Components in heat sinks and insulating materials.

RESEARCH & DEVELOPMENT

Supports academic and industrial research through custom ceramic prototypes and specialized components.

OIL & GAS

Wear-resistant and corrosion-resistant parts for oil and gas exploration and production. Used in pumps, valves, and drilling equipment.

DEFENSE & MILITARY

Armor, sensors, and components for defense.

CONSUMER ELECTRONICS

Small, intricate components for consumer electronics, microelectromechanical systems (MEMS), or advanced sensors.

AUTOMOTIVE MANUFACTURING

High-temperature resistant parts for automotive engines. Exhaust components, turbochargers, and lightweight structural elements.

ENVIRONMENTAL SOLUTIONS

Environmental sustainability components in emission control systems and air and water purification applications.

Frequently Asked Questions

Advanced 3D ceramic printing is a manufacturing process that uses specialized equipment to create ceramic components layer by layer. Ceramic materials are deposited, often in powder form, binding them together. Complex geometries are managed by computer-aided design (CAD) models.

Customization, rapid prototyping, reduced waste, and the ability to create complex, uniquely shaped components are benefits not seen in traditional manufacturing methods. Small-batch and large-scale production is efficient with 3D printing.

Calix works with a range of ceramic materials, including alumina, zirconia, and silicon carbides. These materials offer exceptional thermal, mechanical, and electrical properties suitable for various applications.

Calix ceramic experts will assess your application and help select the most suitable ceramic material, depending on whether it’s for high-temperature resistance, electrical insulation, biocompatibility, wear resistance, or a combination of these features.

Calix Ceramics strives to provide fast turnarounds, which depend on the complexity of the project, order size, and material selection. Our team will provide an estimated timeline for your specific project.

Calix Ceramics meticulously monitors processes, regularly maintains maintenance of our 3D printers, and follows post-processing steps to ensure reliability and accuracy.

Yes, Calix Ceramics can accommodate both small-batch production and prototype creation, a cost-effective solution for testing or minimal production.

We accept common 3D file formats such as IGES, STEP, and STL, our team can guide you in our file requirements for specific projects.

Calix offers polishing, coating, or machining to meet your desired surface finish and tolerances.

Request a quote through our website or by filling out our contact form or call (716) 389-0686.

Request A Quote

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